High precision, long tool life (with coating options)
10 Inch (in)
GEAR SHPEER CUTTERS Trade Information
TKD
Cash Against Delivery (CAD)
20 Piece Per Month
5 Days
Contact us for information regarding our sample policy
CORRUGATED CORASIS
Middle East
All India
Gear shaper cutters, as specialized precision cutting tools, do not have specific product certifications. Instead, their quality and performance are assured by the manufacturer's overall quality management system and adherence to strict industry standards.
Key Certifications and Quality Assurances
ISO 9001 Certification: A reputable gear shaper cutter manufacturer will be ISO 9001 certified. This is the most crucial certification as it ensures that the company's entire production process is consistently managed to provide high-quality products.
Dimensional and Accuracy Standards: The performance of a gear shaper cutter is defined by its compliance with international standards for dimensions and accuracy. Common standards include those from the ISO (e.g., ISO 54) and AGMA (e.g., AGMA 1104-A09, AGMA 1012). These standards define the cutter's geometry, tolerance, and quality grades, such as Class AA, A, and B, as per DIN 1829.
Material Certification: The quality of a gear shaper cutter is also based on the material it is made from, such as high-speed steel (HSS) or carbide. Manufacturers will often provide a material test report to certify the material's composition and the heat treatment process used to achieve the required hardness and wear resistance.
Product Description
A gear shaper cutter is a specialized form-cutting tool used in the process of gear shaping to produce gear teeth, splines, and other complex profiles.Unlike hobbing cutters which use a continuous generating process, a gear shaper cutter works with a reciprocating motion, like a planing tool, to cut the gear teeth.
Key Features and Design
Reciprocating Motion: The cutter moves up and down (or side-to-side) in a linear stroking motion, synchronized with the rotation of the gear blank. Each stroke cuts a small amount of material from the blank, gradually forming the gear tooth.
Form-Cutting Tool: The cutter's profile is a precise replica of the gear tooth it is designed to create. The shape of the cutter directly determines the final shape of the gear teeth.
High Precision: Gear shaper cutters are known for their ability to produce highly accurate internal and external gears, as well as complex shapes like cluster gears and gears with shoulders.
Material: These cutters are typically made from high-speed steel (HSS) or tungsten carbide, materials chosen for their hardness and wear resistance to ensure a long tool life and consistent performance.
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